ReGENco
Low-Speed Rotor Balance

Low-Speed Balance

Low-Speed Rotor Balance

Dynamic, Dual Plane Low-Speed Rotor Balance

An important consideration for proper operation and maintenance of all rotating equipment is dynamic balance. Balancing is the process of improving the mass distribution of a rotating element so that it rotates smoothly around its journal axis. An unbalance can cause noise, component wear, excessive vibration, loss of efficiency, component damage, and a reduction in bearing life. A low-speed balance is acceptable for rotors which are in good mechanical condition, which operate below the first critical speed and which do not have a history of vibration problems. Combustion turbine rotors and some steam turbine HP & IP rotors are very good candidates for low-speed balance. REGENCO recommends and offers high-speed balance for problem rotors or rotors which operate above the first critical speed so that balance weights can be placed taking bending mode shapes into account.

Incoming Inspections and Balance Set-up

  • Visual inspection

  • Measure, record and evaluate run-out data

  • Balance set-up using multiple sized rollers

  • Engineering evaluation of rotor’s mechanical condition and recommendation of best balance method for existing conditions

Dynamic, Dual Plane Balance Benefits

  • Balance assembled turbine rotors

  • Balance individual CT compressor disks

  • Balancing done using EasyBalance® program

  • Well trained, experienced personnel

  • Engineering department for vibration analysis

  • Quick turn-around either on-site or in-shop

  • Lower cost

Balancing Criteria

  • Balance in accordance with ISO and API standards, typical balance grade for turbo rotors is ISO 1940 - G2.5 up to G1

  • Balance capability to grade G1 or less

Balance Correction Methods

  • Mass added to balance planes

  • Material removed by drilling or milling

  • Material removed using abrasives

Fully portable low-speed balance machine for accurate and rapid on-site or in-shop balancing.